To what extent Before Sodium Batteries Are Worth Their Salt?

Today, lithium is the active ingredient in batteries that power smart phones, laptops, and cars. But because of the price of lithium, researchers have been looking for another, more abundant element that could replace it. Several start-ups and established companies have tackled the idea of developing rechargeable batteries in which the active ingredient is sodium, lithium’s neighbor on the periodic table.

Besides its availability, sodium has several other important properties—not the least of which is its resistance to catching on fire. What’s more, “It was a good candidate because it could store a similar amount of energy as compared to lithium,” remembers Minah Lee, who does research on sodium batteries at Stanford University.

Today a number of companies are working on developing sodium batteries with the ultimate aim of replacing lithium as the key ingredient. The CNRS, The National Center for Scientific Research in France, recently announced the creation of Tiamat, a start-up company based in Amiens, France, that will develop and bring to the market a sodium rechargeable battery by 2020. CNRS says the battery will be designed in the widespread industrial 18650 format.

In the United States, Aquion, a startup whose focus is the production of high-capacity saltwater batteries for energy storage, escaped bankruptcy by a hair’s breadth. Initially funded with $190 million mainly by Bill Gates and Kleiner Perkins, Aquion was acquired in July by Juline Titans LCC for $9.16 million.

Also, researchers at several universities are now focusing on swapping sodium for lithium in batteries. The advantage these scientists have is that they can use large instruments, such as accelerators, to investigate the anode materials and how they function. “We can get great insight into where the sodium actually goes—both at a detailed atomic level (how it bonds with other atoms) and at much larger scales—as well as how the electrode particles change when they take up sodium,” says Michael Toney,  a researcher at the SLAC National Accelerator Laboratory, operated by Stanford University.

However, reception for sodium batteries by power utilities and by manufacturers of electrical power systems for cars has remained cool. For the moment, they’d prefer to stick with lithium. “The cost of today’s lithium-ion battery technology is very competitive across a variety of markets,” says David Snydacker,  a battery expert at Dosima Research. “So for these new sodium batteries to succeed, they not only have to compete against conventional technologies,  but have to compete against lithium batteries—currently a tall order.”

One problem that has not yet been resolved is finding or creating a high capacity anode, the negative side of the battery.  A favored material is hard carbon, a form of the element with a peculiar structure that allows the storage of sodium ions in spaces in-between atoms. "Lithium-ion batteries use graphite, but this does not work for sodium ions,” says Toney. “Instead we use hard carbon. This is not optimal and nobody really understands what this material is."

Also, scalability is an important factor, says Lee. “We can rescale on different sizes of battery. The point of my electrode material is its sustainability. It is based on biomass, so for larger amounts you have a better benefit of the material,” says Lee.  Another important factor for finding a receptive market is a battery that can be produced with current industrial production lines. “[Sodium batteries’] processing should be very similar [to that of their lithium-ion counterparts],” says Lee. 

So, sodium batteries might roll off existing production lines, but the question is when? The answer to that question assumes that the sodium batteries are actually economical, and we don’t know this yet. 

Though the researchers associated with Tiamat have given themselves that tight 2020 deadline to start production, it remains to be seen whether they’ll hit their target. “There is still a lot of work, we did not get there yet,” admits Mathieu Morcrette of the University of Picardie “Jules Verne” in France.

Also, the argument that sodium is cheaper than lithium does not hold—certainly not in the beginning, at least. “It is true that sodium is less expensive than lithium, and you could see a five- to ten-percent cost reduction based on avoiding the lithium, but the remaining cost will be quite a bit more expensive,” says Snydacker. But he is optimistic for the future. “For sodium technology, there is a light at the end of the tunnel. Once all that investment is made, there will be an excellent product at an excellent price. The major challenge for new battery technologies is not so much that manufacturing processes are difficult to develop and build, it is that the new battery technologies are fundamentally inferior in performance and cost [compared with those that have been thoroughly studied and optimized],” he says.